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High pressure oil pipes are mainly divided into high-pressure steel wire braided hose and high-pressure steel wire wound hose according to the production process.
Steel wire braided hose
The structure of high-pressure steel wire braided hose mainly consists of a liquid resistant synthetic rubber inner layer, a middle layer, layers I, II, and III of steel wire braided layers, and a weather resistant synthetic rubber outer layer.
But according to the design principle of high-pressure hose, the third layer braided hose does not have any effect when the hose is under pressure, wasting materials, increasing the weight of the hose itself, and reducing the flexibility of the hose. So, there is no standard for this type of hose in the standards of various countries. Some senior engineers in enterprises still use the old standards of the past, so some people still choose this model when designing.
Application of high-pressure steel wire braided hose: High pressure steel wire reinforced hydraulic oil pipes are mainly used for mine hydraulic supports and oilfield development, suitable for engineering construction, lifting and transportation, metallurgical forging, mining equipment, ships, injection molding machinery, agricultural machinery, various machine tools, and various industrial departments in mechanization and automation hydraulic systems to transport petroleum based liquids (such as mineral oil, soluble oil, hydraulic oil, fuel oil, lubricating oil) and water-based liquids (such as emulsions, oil-water emulsions, water) with certain pressure and temperature, as well as liquid transmission.
Working temperature of high pressure steel wire braided hose: oil -40 ℃~100 ℃, air -30 ℃~50 ℃, water lotion+80 ℃ below.
Specification range of high-pressure steel wire braided hose: DN5mm~DN102mm.
Technical parameters of single-layer steel wire braided hose (GB/T3683-2011)
specifications |
internal diameter |
Wire layer diameter |
external diameter |
working pressure |
Test pressure |
Burst pressure |
Bending radius |
Reference weight | ||||||
Mpa | Psi | Mpa | Psi | Mpa | Psi | |||||||||
1-5-21 | 5±0.5 | 9.5±0.6 | 14±0.8 | 21 | 3043 | 31.5 | 4564 | 63 | 9129 | 90 | 0.25 | |||
1-6-20 | 6±.0.5 | 11.7±0.6 |
|
20 | 2898 | 30 | 4347 | 60 | 8694 | 100 | 0.34 | |||
1-8-17.5 | 8±0.5 | 13.7±0.6 |
|
17.5 | 2536 | 26.25 | 3804 | 52.5 | 7607 | 115 | 0.41 | |||
1-10-16 | 10±0.5 | 15.7±0.6 |
|
16 | 2318 | 24 | 3478 | 48 | 6955 | 130 | 0.47 | |||
1-13-14 | 13±0.5 | 19.7±0.6 |
|
14 | 2028 | 21 | 3043 | 42 | 6086 | 180 | 0.67 | |||
1-16-12 | 16±0.5 | 22.7±0.8 |
|
12 | 1739 | 18 | 2608 | 36 | 5216 | 205 | 0.70 | |||
1-19-10 | 19±0.5 | 25.7±0.8 |
|
10 | 1449 | 15 | 2174 | 30 | 4347 | 240 | 0.84 | |||
1-22-9 | 22±0.5 | 28.7±0.8 |
|
9 | 1304 | 13.5 | 1956 | 27 | 3912 | 280 | 0.95 | |||
1-25-8 | 25±0.5 | 32.2±0.8 |
|
8 | 1159 | 12 | 1739 | 24 | 3478 | 300 | 1.09 | |||
1-32-6 | 32±0.5 | 39.2±0.8 |
|
6 | 869 | 9 | 1304 | 18 | 2608 | 420 | 1.38 | |||
1-38-5 | 38±0.7 | 45.2±0.8 |
|
5 | 725 | 7.5 | 1087 | 15 | 2174 | 500 | 1.80 | |||
1-51-4 | 51±1.0 | 58.2±0.8 |
|
4 | 579 | 6 | 8694 | 12 | 1739 | 630 | 2.80 | |||
1-64-3 | 64±1.0 | 71±0.8 |
|
2.5 | 362 | 3.75 | 543 | 7.5 | 1087 | 770 | 4.00 | |||
1-76-2 | 76±1.0 | 84±0.8 |
|
1.5 | 217 | 2.25 | 326 | 4.5 | 652 | 930 | 5.50 | |||
1-89-1 | 89±1.0 | 97±0.8 |
|
1 | 144.9 | 1.5 | 217 | 3 | 435 | 1100 | 7.60 | |||
1-102-1 | 102±1.0 | 111±0.8 |
|
0.8 | 116 | 1.2 | 174 | 2.4 | 348 | 1250 | 9.00 |
Technical parameters of double-layer steel wire braided hose (GB/T3683-2011)
specifications |
internal diameter |
Wire layer diameter |
external diameter |
working pressure |
Test pressure |
Burst pressure |
Bending radius |
Reference weight | |||||||
Mpa | Psi | Mpa | psi | Mpa | Psi | ||||||||||
2-5-60 | 5±0.5 | 11.2±0.6 | 15±0.8 | 60 | 8694 | 90 | 13041 | 150 | 21735 | 90 | 0.40 | ||||
2-6-60 | 6±0.5 | 13.5±0.6 |
|
60 | 8694 | 90 | 13041 | 150 | 21735 | 100 | 0.45 | ||||
2-8-50 | 8±0.5 | 15.5±0.6 |
|
50 | 7245 | 75 | 10868 | 125 | 18113 | 115 | 0.62 | ||||
2-10-40 | 10±0.5 | 17.5±0.6 |
|
40 | 5796 | 60 | 8694 | 100 | 14490 | 130 | 0.71 | ||||
2-10-53 | 9.7±0.5 | 16.5±0.6 | 21.4±0.8 | 53 | 7680 | 79.5 | 11520 | 132 | 19127 | 130 | 0.71 | ||||
2-13-30 | 13±0.5 | 21.5±0.8 |
|
30 | 4347 | 45 | 6521 | 90 | 13041 | 180 | 0.93 | ||||
2-16-21 | 16±0.5 | 24.5±0.8 |
|
21 | 3043 | 31.5 | 4564 | 63 | 9129 | 205 | 1.00 | ||||
2-16-34 | 16±0.5 | 24.5±0.8 |
|
34 | 4926 | 51 | 7390 | 85 | 12317 | 205 | 1.00 | ||||
2-19-18 | 19±0.5 | 27.5±0.8 |
|
18 | 2608 | 27 | 3912 | 54 | 7825 | 240 | 1.23 | ||||
2-19-34 | 19±0.5 | 27.5±0.8 |
|
34 | 4926 | 51 | 7390 | 85 | 12317 | 240 | 1.23 | ||||
2-22-16 | 22±0.5 | 30.5±0.8 |
|
16 | 2318 | 24 | 3478 | 48 | 6955 | 280 | 1.38 | ||||
2-25-21 | 25±0.5 | 34±0.8 |
|
14 | 2029 | 21 | 3043 | 42 | 6080 | 300 | 1.54 | ||||
2-32-11 | 32±0.5 | 41±0.8 |
|
11 | 1594 | 16.5 | 2391 | 33 | 4782 | 420 | 1.82 | ||||
2-38-11 | 38±0.7 | 47±0.8 |
|
10 | 1449 | 15 | 2174 | 30 | 4347 | 500 | 2.44 | ||||
2-51-10 | 51±1 | 60±0.8 |
|
8 | 1159 | 12 | 1789 | 24 | 3478 | 630 | 3.18 | ||||
2-64-5 | 64±1 | 74±1 | 79±1.5 | 5 | 725 | 7.5 | 1087 | 15 | 2174 | 790 | 3.74 | ||||
2-76-4 | 76±1 | 86±1 | 92±1.5 | 4 | 580 | 6 | 895 | 12 | 1789 | 920 | 4.77 | ||||
2-89-3 | 89±1 | 99±1 | 106±1.5 | 3.5 | 507 | 5.25 | 761 | 10.5 | 1521 | 1060 | 5.73 | ||||
2-102-4 | 102±1 | 112±1 | 118±1.5 | 3 | 435 | 4.5 | 652 | 9 | 1304 | 1200 | 6.16 | ||||
2-127-2 | 127±1 | 137±1 | 143±1.5 | 2 | 290 | 3 | 448 | 6 | 869 | 1450 | 7.32 |
Technical parameters of three-layer steel wire braided hose (GB/T3683-2011)
specifications |
internal diameter |
Wire layer diameter |
external diameter |
working pressure |
Test pressure |
Burst pressure |
Bending radius |
Reference weight | |||
Mpa | Psi | Mpa | psi | Mpa | Psi | ||||||
3-5-72 | 5±0.5 | 13.2±0.6 | 17±0.8 | 72 | 10433 | 108 | 15649 | 180 | 26082 | 120 | 0.50 |
3-6-68 | 6±0.5 | 15.0±0.6 | 19±1.0 | 68 | 9853 | 102 | 14780 | 170 | 24633 | 140 | 0.56 |
3-8-54 | 8±0.5 | 17.5±0.6 | 22±1.0 | 54 | 7825 | 81 | 11737 | 120 | 17388 | 160 | 0.83 |
3-10-44 | 10±0.5 | 19.5±0.6 | 24±1.0 | 44 | 6376 | 66 | 9563 | 110 | 15939 | 180 | 0.95 |
3-13-36 | 13±0.5 | 23.5±0.8 | 28±1.2 | 32 | 4637 | 48 | 6955 | 96 | 13910 | 240 | 1.22 |
3-16-32 | 16±0.5 | 26.5±0.8 | 31±1.2 | 23 | 3333 | 34.5 | 4999 | 69 | 9998 | 300 | 1.30 |
3-19-28 | 19±0.5 | 29.5±0.8 | 34±1.2 | 20 | 2898 | 30 | 4347 | 60 | 8694 | 330 | 1.62 |
3-22-26 | 22±0.5 | 32.5±0.8 | 31±1.2 | 18 | 2608 | 27 | 3912 | 54 | 7825 | 380 | 1.81 |
3-25-24 | 25±0.5 | 36.0±0.8 | 41±1.0 | 16 | 2318 | 24 | 3478 | 48 | 6955 | 400 | 1.99 |
3-32-13 | 32±0.5 | 43.0±0.8 | 48±1.2 | 13 | 1884 | 19.5 | 2826 | 39 | 5651 | 450 | 2.46 |
3-38-12 | 38±0.7 | 49.0±0.8 | 54±1.5 | 12 | 1789 | 18 | 2608 | 36 | 5216 | 500 | 3.08 |
3-51-10 | 51±1 | 62.0±0.8 | 67±1.5 | 10 | 1449 | 15 | 2174 | 30 | 4347 | 630 | 3.96 |
3-64-6 | 64±1 | 75.0±0.8 | 80±1.5 | 6 | 895 | 9 | 1304 | 18 | 2608 | 790 | 4.72 |
3-76-5 | 76±1 | 88.0±0.8 | 92±1.5 | 5 | 725 | 7.5 | 1087 | 15 | 2174 | 960 | 5.69 |
3-89-4 | 89±1 | 101.0±0.8 | 107±1.5 | 4 | 580 | 6 | 895 | 12 | 1789 | 1100 | 6.8 |
3-102-5 | 102±1 | 114.0±0.8 | 120±1.5 | 3.5 | 507 | 5.25 | 761 | 10.5 | 1521 | 1280 | 7.34 |
3-127-3 | 127±1 | 139±1 | 145±1.5 | 3 | 435 | 4.5 | 652 | 9 | 1304 | 1560 |
8.45 |
Steel wire wrapped rubber hose
The structure of high-pressure steel wire wound hose mainly consists of an inner rubber layer, a middle rubber layer, a four or multi-layer alternating steel wire reinforcement layer, and an outer rubber layer.
The inner adhesive layer has the function of subjecting the conveying medium to pressure and protecting the steel wire from erosion, while the outer adhesive layer protects the steel wire from damage( ф The 0.3-2.0 reinforcement layer serves as a reinforcing layer for the skeleton material.
High pressure steel wire wound oil pipe (high-pressure oil pipe) Application: High pressure steel wire reinforced hydraulic oil pipe is mainly used for mine hydraulic supports and oilfield development, suitable for engineering construction, lifting and transportation, metallurgical forging, mining equipment, ships, injection molding machinery, agricultural machinery, various machine tools, and various industrial sectors in mechanized and automated hydraulic systems to transport petroleum based (such as mineral oil, soluble oil, hydraulic oil, fuel, lubricating oil) and water-based liquids (such as emulsions, oil-water emulsions, water) with a maximum working pressure resistance of 70-120Mpa.
Working temperature of high-pressure steel wire wound oil pipe (high-pressure oil pipe): -40 ℃~120 ℃
Product specification range: DN6mm~DN305mm.
Type: 4SP type - medium pressure hose wrapped with four layers of steel wire.
4SH type - high-pressure hose wrapped with four layers of steel wire.
R12 type - High temperature and medium pressure oil pipe wrapped with four layers of steel wire under harsh conditions.
R13 type - High temperature and high pressure oil pipe with multi-layer steel wire winding under harsh conditions.
R15 type - High temperature and ultra-high pressure oil pipe with multi-layer steel wire winding under harsh conditions.
High pressure steel wire wrapped rubber hose (GB/T10544-2003)
specifications | internal diameter mm |
Wire layer diameter mm |
external diameter mm |
working pressure | Burst pressure | Bending radius mm |
Reference weight Kg/m |
||
MPA | Psi | MPa | Psi | ||||||
4sp-6-100 | 6±0.5 | 14.4±0.8 | 19±1.0 | 100 | 14490 | 210 | 30492 | 130 | 0.65 |
4sp-8-80 | 8±0.5 | 16.4±0.8 | 20.5±1.0 | 80 | 11592 | 210 | 30492 | 145 | 0.85 |
4sp-10-70 | 10±0.5 | 19.2±0.8 | 24±1.0 | 70 | 10143 | 210 | 30492 | 160 | 1.03 |
4sp-13-60 | 13±0.5 | 22.2±0.8 | 27±1.0 | 60 | 8694 | 180 | 26082 | 410 | 1.21 |
4sp-16-55 | 16±0.5 | 26±0.8 | 30±1.0 | 55 | 7970 | 165 | 23909 | 260 | 1.72 |
4sp-19-46 | 19±0.5 | 30±0.8 | 35±1.5 | 46 | 6665 | 140 | 20286 | 280 | 2.08 |
2sp-19-32 | 19±0.5 | 27±0.8 | 31±1.0 | 28 | 4057 | 84 | 12172 | 280 | 1.32 |
4sp-22-40 | 22±0.8 | 33±0.8 | 37±1.5 | 40 | 5796 | 120 | 17388 | 320 | 2.39 |
4sp-25-40 | 25±0.8 | 36±0.8 | 41±1.5 | 35 | 5072 | 112 | 16229 | 360 | 2.51 |
2sp-25-21 | 25±0.8 | 33±0.8 | 38±1.5 | 21 | 3043 | 64 | 9274 | 360 | 1.64 |
4sp-32-35 | 32±0.8 | 44±0.8 | 49±1.5 | 32 | 4667 | 96 | 13910 | 460 | 3.12 |
2sp-32-20 | 32±0.8 | 41±0.8 | 46±1.5 | 20 | 2898 | 60 | 8694 | 460 | 2.14 |
4sp-38-35 | 38±1.0 | 50.8±1 | 56±1.5 | 25 | 3623 | 75 | 10868 | 560 | 4.31 |
4sp-45-35 | 45±1.0 | 57.8±1 | 61.8±1.5 | 23 | 3333 | 69 | 9998 | 650 | 4.87 |
4sp-51-35 | 51±1.0 | 63.8±1 | 69±1.5 | 20 | 2898 | 60 | 8694 | 720 | 5.40 |
2sp-51-15 | 51±1.0 | 60.8±1 | 65±1.5 | 14 | 2039 | 52 | 7535 | 720 | 3.42 |
Ultra high pressure steel wire wrapped hose (GB/T10544-2003)
specifications | internal diameter mm |
Wire layer diameter mm |
external diameter mm |
working pressure | Test pressure | Burst pressure | Bending radius mm |
Reference weight Kg/m |
|||
MPA | Psi | Mpa | Psi | MPa | Psi | ||||||
6sp-6-110 | 6±0.5 | 16.6±0.8 | 20.6±1.0 | 110 | 15939 | 115.5 | 16736 | 231 | 33472 | 180 | 0.95 |
6sp-10-77 | 10±0.5 | 21.8±0.8 | 25.8±1.0 | 77 | 11157 | 85.5 | 12389 | 231 | 33472 | 210 | 1.48 |
6sp-13-66 | 13±0.5 | 24.8±0.8 | 28.8±1.0 | 66 | 9563 | 72 | 10433 | 198 | 28690 | 260 | 1.75 |
6sp-16-65 | 16±0.5 | 29.0±0.8 | 33.0±1.0 | 61 | 8839 | 66 | 9563 | 183 | 26517 | 310 | 2.02 |
6sp-19-60 | 19±0.5 | 33.0±0.8 | 37.0±1.5 | 51 | 7390 | 58.5 | 8477 | 156 | 22604 | 350 | 2.49 |
6sp-25-50 | 25±0.8 | 39.0±0.8 | 44.0±1.5 | 39 | 5651 | 46.5 | 6738 | 124 | 17968 | 430 | 2.82 |
6sp-32-45 | 32±0.8 | 47.0±0.8 | 50.4±1.5 | 35 | 5072 | 34.5 | 4999 | 105 | 15215 | 530 | 3.79 |
6sp-38-45 | 38±1.0 | 54.2±1.0 | 57.6±1.5 | 28 | 4057 | 28.5 | 4130 | 84 | 12172 | 660 | 5.76 |
6sp-51-45 | 51±1.0 | 67.2±1.0 | 70.6±1.5 | 22 | 3188 | 28.5 | 4130 | 76 | 11012 | 820 | 7.13 |